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Steel Precision New Energy Electric Vehicle Gear

Detailed Description
At JULI, we take immense pride in being a manufacturer at the forefront of research, development, manufacturing, and sales of precision transmission gears. Our commitment to innovation and quality has driven us to create the Steel Precision New Energy Electric Vehicle Gears for the evolving automotive industry.
Application in New Energy Electric Vehicles
Our Steel Precision New Energy Electric Vehicle Gear is primarily designed for use in a wide range of new energy electric vehicles, including passenger cars, vans, trucks, light trucks, pickup trucks, golf maintenance carts, and various other models. As electric vehicles continue to gain prominence and market share, the need for high-quality, durable, and efficient transmission gears is paramount. JULI has met this need with a specialized product that caters to the specific requirements of these vehicles.
Key Components
Our New Energy Electric Vehicle Gear is comprised of four key components, each meticulously designed to provide performance and reliability:
Input Shaft: This component serves as the initial point of power transmission, ensuring a seamless transfer of energy from the electric motor to the gear system.
Big Differential Gear: The differential gear plays a pivotal role in managing torque distribution and wheel speed variation, crucial for the smooth functioning of electric vehicles.
Intermediate Shaft: This component acts as a connector between the input and intermediate wheel, ensuring a synchronized and efficient transfer of power.
Intermediate Wheel: The intermediate wheel is responsible for transmitting power to the wheels of the vehicle, thus enabling movement.
Customization Options
At JULI, we understand that different electric vehicles have unique requirements. That's why we offer customization options for our Steel Precision New Energy Electric Vehicle Gear. Customers can choose from a variety of speed ratios and center distances to ensure that the gear system is well aligned with their specific vehicle design and performance needs. Furthermore, we also offer customization of materials to meet the precise requirements of our customers' applications.
Our Steel Precision New Energy Electric Vehicle Gear boasts a helical gear design, which provides efficiency and quieter operation compared to other gear types. The DIN4 (ISO4) precision grade ensures that each gear is manufactured with exceptional accuracy, meeting stringent industry standards. Three-section modification of tooth shape enhances the gear's performance and durability. The FFA cumulative error is maintained at just 2μm, guaranteeing smooth and precise power transmission. Our commitment to quality is further reflected in the use of grinding gear and the hardness requirement of HRC58-62, ensuring longevity and reliability.
In conclusion, JULI is proud to offer a high-quality, precision-engineered solution in the form of our Steel Precision New Energy Electric Vehicle Gear. With our commitment to customization, quality, and durability, we cater to the diverse needs of the new energy electric vehicle market. By choosing JULI, you are investing in a gear system that is optimized for performance, efficiency, and reliability. Our dedication to research and development ensures that we stay at the forefront of the automotive industry, ready to meet the ever-evolving demands of the electric vehicle sector.
  • Technical Parameters
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Type Helical gear
Precision grade DIN4 (ISO4)
Tooth shape teeth to practice requirements Three section modification
ffa cumulative error 2um
Tooth surface requirement grinding Gear
Hardness requirement HRC58-62
Pressure Angle Can be customized upon request
Material Alloy steel
Heat treatment method carburizing
Maximum processing range Diameter within 500mm