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CNC Machining New Energy Electric Vehicle Gear

Detailed Description
In today's rapidly evolving automotive industry, the transition to new energy vehicles has become a pivotal shift, promoting sustainability and environmental responsibility. As a manufacturer, JULI is committed to supporting this transformation by providing high-quality CNC Machining New Energy Electric Vehicle Gears that are specifically designed for new energy EV passenger cars, vans, trucks, light trucks, and various other models.
Our new energy vehicle gear is an essential component in the propulsion system of electric vehicles, ensuring efficient power transmission and performance. It plays a critical role in transferring power from the electric motor to the wheels, contributing to the smooth and reliable operation of the vehicle. The product is primarily composed of four key gears:
Input Shaft: This component is responsible for receiving power from the motor and transmitting it to the rest of the drivetrain.
Big Differential Gear: The big differential gear is vital for distributing power evenly to the wheels, allowing for stable and controlled motion.
Intermediate Shaft: As a part of the power transmission system, the intermediate shaft ensures that power is delivered consistently.
Intermediate Wheel: This wheel is crucial for regulating the speed and torque, ensuring performance in different driving conditions.
Our helical gears are precision-engineered with a DIN4 (ISO4) precision grade, ensuring exceptional performance and durability. Three section modification of the tooth shape guarantees accuracy and efficiency in power transmission, with an FFA cumulative error as low as 2um.

To meet the industry's high standards, our gears undergo a grinding process that results in a perfectly smooth tooth surface. This process not only enhances the overall performance but also ensures less noise and vibration during operation.
In terms of hardness, our gears are designed to withstand the rigors of daily use, boasting a hardness requirement of HRC58-62. We understand that different applications may require specialized pressure angles, and we are ready to accommodate your unique needs.
Our gears are crafted from high-quality alloy steel, known for its excellent strength and durability. To further enhance the strength and longevity of our products, we employ a carburizing heat treatment method, ensuring that our gears can withstand the stresses of the road for extended periods.
The processing range of our gears is up to a diameter of 500mm, making them suitable for a wide range of applications within the new energy vehicle industry.
Customization
We understand that every customer and every application is unique. Therefore, JULI offers a wide range of customization options to ensure our CNC Machining New Energy Electric Vehicle Gears meet your specific requirements. Whether you need a different speed ratio, center distance, or have unique specifications in mind, our team of experts is ready to collaborate with you to create the solution.
Quality Assurance
At JULI, quality is our top priority. We employ strict quality control measures throughout the manufacturing process to ensure that our CNC Machining New Energy Electric Vehicle Gears meet the high industry standards. Our commitment to quality extends from the selection of materials to the final inspection of the finished product.
Our CNC Machining New Energy Electric Vehicle Gears are engineered to deliver performance, durability, and reliability, contributing to the success of the electric vehicle market.
Contact us to discuss your specific requirements, and let JULI be your trusted partner in driving the future of electric vehicles with precision-engineered CNC Machining New Energy Electric Vehicle Gears.
  • Technical Parameters
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Type Helical gear
Precision grade DIN4 (ISO4)
Tooth shape teeth to practice requirements Three section modification
ffa cumulative error 2um
Tooth surface requirement grinding Gear
Hardness requirement HRC58-62
Pressure Angle Can be customized upon request
Material Alloy steel
Heat treatment method carburizing
Maximum processing range Diameter within 500mm