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Die Forging Cylindrical Spur Wheel Gear

Detailed Description
Cylindrical spur gears are fundamental components in the world of mechanical power transmission. They are responsible for efficiently transferring torque, enabling speed variation, and maintaining constant rotational speed in a multitude of applications. At JULI, we specialize in the production of high-precision cylindrical spur gears, and our die forging process ensures high quality and accuracy in every gear we create.

High Precision:
Our primary focus at JULI is to manufacture cylindrical spur gears with high precision. We offer a range of gear options with modules ranging from 0.5 to 8, catering to a wide spectrum of applications and industries. These gears are designed to meet the demanding requirements, delivering high accuracy, efficiency, and reliability.
In mass production, we achieve accuracy levels that meet and even exceed industry standards. Our gears are engineered to provide consistent and dependable performance, making them an ideal choice for applications where precision is important.
Die Forging Process:
The heart of our cylindrical spur gears lies in our die forging process. Die forging is a manufacturing method that involves shaping metal using powerful hydraulic presses, which produce high-quality gears with mechanical properties. This process allows us to create gears that are not only precise but also highly durable and resistant to wear and tear.
Die forging ensures that our cylindrical spur gears have a robust and uniform microstructure, resulting in exceptional strength and fatigue resistance. This means our gears can withstand heavy loads, operating conditions, and prolonged usage, making them a reliable choice for various applications.
Customization and Flexibility:
At JULI, we understand that every project is unique and may require specific gear solutions. Our team of skilled engineers and technicians can work closely with you to provide customized cylindrical spur gears that meet your precise requirements. Whether you need gears with non-standard dimensions, special materials, or specific coatings, we can tailor our production to match your needs.
Wide Range of Applications:
Our high-precision cylindrical spur gears find application in a diverse range of industries, including but not limited to:
Automotive: Transmissions, differential drives, and power steering systems.
Industrial Machinery: Conveyor systems, lifting equipment, and machine tools.
Aerospace: Aircraft landing gear systems, engine components, and control mechanisms.
Energy: Wind turbines, hydroelectric generators, and oil and gas drilling equipment.
Robotics: Precision motion control and drive systems for robots and automation.
Our gears are designed to excel in these demanding applications, ensuring seamless and efficient operation, even in the challenging environments.
Quality Assurance:
At JULI, we have a stringent quality assurance process in place to guarantee the excellence of our cylindrical spur gears. We conduct comprehensive testing and inspections at every stage of production to ensure that each gear meets our high-quality standards. Our commitment to quality extends to the selection of materials, the die forging process, machining, and final inspection.
In summary, JULI's die-forged cylindrical spur gears represent the epitome of precision, durability, and reliability. Our commitment to producing high-precision gears that meet and exceed industry standards ensures that our customers have access to gear solutions that can improve their operations and provide long-lasting performance.
When you choose JULI for your cylindrical spur gear needs, you are choosing a partner who is as dedicated to your success as you are. We invite you to contact us to explore how our cylindrical spur gears can enhance your applications and contribute to your success.
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Type Spur/helical gear
Precision grade ISO Level 5

Practice requirements for tooth shape

Crowning
ffa cumulative error 8um
Tooth surface requirement Grinding Gear
Hardness requirement HRC58-62
Pressure Angle Can be customized upon request
Material Alloy steel
Heat treatment method Carburizing

Processing range

Diameter within 500mm