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Precision Machinery Parts Cylindrical Helical Gear

Detailed Description
JULI specializes in the production of cylindrical helical gears with a wide range of specifications to meet diverse industry needs. Our product line includes gears with a modulus range of 0.5 to 8, ensuring that we can cater to a variety of applications and requirements. In mass production, we can achieve precision levels up to 4, which guarantees the quality and consistency for your machinery.
Advantages:
Superior Meshing Performance:
One of the key advantages of our cylindrical helical gears is their outstanding meshing performance. These gears are expertly designed to ensure precise and consistent engagement, resulting in less wear and tear, reduced friction, and enhanced overall efficiency. The gear teeth are engineered to maximize contact and reduce sliding, contributing to an extended lifespan of your machinery.
High Contact Ratio:
Our cylindrical helical gears are characterized by a high contact ratio. This means that a significant portion of the gear teeth is in contact at all times, ensuring efficient power transmission and load distribution. High contact ratios reduce stress on individual gear teeth, to improved load-bearing capabilities and reliability in high-torque applications.
Compact Structure:
The design of our cylindrical helical gears is inherently compact, making them an excellent choice for applications where space is limited. The helical nature of the gear teeth allows for a smoother and more compact arrangement, reducing the overall size of the gear assembly. This compact structure not only saves space but also contributes to a more streamlined and efficient machinery design.
Reduced Impact, Vibration, and Noise:
Cylindrical helical gears are known for their ability to reduce shock, vibration, and noise in machinery. The helical gear teeth engagement, as opposed to straight-cut gears, offers a smoother and gradual transfer of power, resulting in less abrupt changes in motion. This characteristic is particularly beneficial in applications where noise and vibration control are critical, such as precision machinery, robotics, and automotive systems.
Quality Assurance:
At JULI, we are committed to delivering the quality cylindrical helical gears to our customers. Our manufacturing processes are closely monitored, and we adhere to strict quality control standards to ensure that every gear meets our precision and performance requirements. Our team of experienced engineers and technicians oversees each production stage, from material selection to final inspection, to guarantee that our gears perform flawlessly in the demanding environments.
Applications:
Precision Machinery Parts Cylindrical Helical Gears manufactured by JULI find applications across a wide spectrum of industries, including but not limited to:
Automotive: Helical gears play a vital role in automobile transmissions, ensuring efficient power transfer from the engine to the wheels. Their compact structure is advantageous in modern vehicle designs.
Industrial Machinery: These gears are widely used in various industrial machinery, such as conveyor systems, printing presses, and manufacturing equipment, where precision and reliability are paramount.
Mining and Construction Equipment: Cylindrical helical gears are crucial in heavy machinery, such as excavators and bulldozers, where they withstand heavy loads and ensure the reliable operation of these powerful machines.
Marine Industry: In marine applications, helical gears are found in propulsion systems, steering mechanisms, and winches, contributing to the smooth and reliable operation of vessels.
Our commitment to precision and quality ensures that our gears meet the demanding requirements of various industries, providing reliable and efficient solutions for mechanical power transmission. With our advanced manufacturing capabilities and dedication to innovation, JULI continues to be a trusted partner for businesses seeking high-precision gear solutions in today's competitive market.
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Type Spur/helical gear
Precision grade ISO Level 5

Practice requirements for tooth shape

Crowning
ffa cumulative error 8um
Tooth surface requirement Grinding Gear
Hardness requirement HRC58-62
Pressure Angle Can be customized upon request
Material Alloy steel
Heat treatment method Carburizing

Processing range

Diameter within 500mm